Tobacco Production Manual

Tobacco Production Manual

Tobacco Production Technology

  1. Production
    1. Neutral Flavor Virginia Tobacco
    2. Improved Flavor Virginia Tobacco
    3. Improved Flavor Burley Tobacco
    4. Neutral Flavor Burley Tobacco
    5. Native Batek Tobacco
    6. Full Flavor Burley Tobacco
    7. Cigar Filler Tobacco
  2.  Testing Manual For Registration of Tobacco Varieties/Hybrids

Annex H

Safe Use and Management of Crop Protection Agents (CPAs)

Annex I

Elimination of Non-Tobacco Related Materials (NTRM)

NTA-Tobacco-Producing-Provinces-Map

NTA-Tobacco-Producing-Provinces-Virginia

NTA-Tobacco-Producing-Provinces-Native

NTA-Tobacco-Producing-Provinces-Burley


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Tobacco Production Manual

2010-2011 Recommended Technology (Virginia)

Recommended Technology for Neutral and Improved Virginia Tobacco (C.Y. 2010-2011)

Technology Component Tobacco Sub-type
Neutral Improved
1. Variety Reams 244
Coker 254
DH48
NC 2326
K326
2. Sowing Date Not later than Nov. 15
DH48
Not later than Nov. 15
3. Transplanting Date Not later than Dec. 30
DH48
Not later than Jan. 15
4. Transplanting Method Furrow Ridge Either furrow or ridge Ridge
5. Distance of Planting 1.0m x 0.5m 1.2m x 0.5m
6. Replanting Not more than 5 days after planting Not more than 5 days after planting
7. Fertilizer Rate 46 – 38 -75 Kg NPK/ha or
46 – 36 – 85 Kg NPK/ha
62 – 36 – 48 Kg NPK/ha
82 – 115 – 167 Kg NPK/ha or
76.5 – 72 – 164 Kg NPK/ha
8. Time of Application Option 1
At Transplanting:
5 bags 10 – 12 – 20 (Tobacco grade)
At 21 -35 Dat
10 bags 21 – 0 – 0
2 bags 0 – 0 – 50

Option 2
At Final Harrowing
4 bags organic fertilizer
At Transplanting:
8 bags 6 – 9 – 15
At 21 – 35 DAT
2 bags 21 – 0 – 0
1 bag 0 – 0 – 50

Option 3
At Transplanting:
4 bags 10 – 18 – 24 (pre-mixed)
At 25 – 28 DAT:
4 bags 21 – 0 – 0
At 21 – 35 DAT
2 bags 21 – 0 – 0
1 bag 0 – 0 – 50

Option 1
At Transplanting:
3 bags 18 – 14 – 0
First sidedressing:
5 bags 0 – 0 – 50
Second sidedressing:
9 bags 21 – 0 – 0

Option 2
At Transplanting
8
At Transplanting:
8 nags 6 – 9 – 15
At 21 – 35 DAT
2 bags 21 – 0 – 0
1 bag 0 – 0 – 50

9. Method of Fertilizer Application Basal – Brand
Sidedress- Dibble
Basal – Brand
Sidedress- Dibble
Fertigation or fertilizer application while doing furrow irrigation
10. Watering 2-3L / hill at transplanting at 7 DAT and at 14 DAT 2-3L / hill at transplanting at 7 DAT and at 14 DAT
11. Irrigation method and schedule 1st furrow – at 18-22 DAT; all furrows
2nd furrow – alternate furrows 10-14 days after the first irrigation
Succeeding irrigation will depend on soil moisture
1st furrow – at 18-22 DAT; all furrows
2nd furrow – alternate furrows 10-14 days after the first irrigation
Succeeding irrigation will depend on soil moisture
12. Pesticides
Fungicides:
  • Ridomil
  • Previcur N
  • Benomyl
  • Rovral
  • Ridomil
  • Previcur N
  • Benomyl
  • Rovral
Desuckerides:  
  • Art 78 (6 li/ha)
  • Tamex
Nematicide:
  • Furadan
  • Vydate
  • Furadan
  • Vydate
Insecticide:
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete
  • Success
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete
  • Success
13. Topping and Harvesting Priming of mature leaves only starting at 55-60 DAT Top at 18-22 leaves Primming of mature leaves starting at 55-60 DAT
14. Flue-curing barn Furnace
Furnace Use curing barn fitted with either NTA multi-purpose furnace or modified venturi furnace for more efficient fuel utilization in curing Use curing barn fitted with either NTA multi-purpose furnace or modified venturi furnace for more efficient fuel utilization in curing
Dimension Floor: (3.0 x 3.8)
Height: 6.30m
No. of tiers: 5
Height of first tier from the ground level is 1.5m; distance between tiers is 0.75m
Floor: (3.0 x 3.8)
Height: 6.34m
No. of tiers: 5
Height of first tier from the ground level is 1.5m; distance between tiers is 0.76m
15. Sorting and Classification Sort leaves according to color and ripeness before sticking
Sort leaves according to color and leaf position after curing
AVOID USING PLATICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES
Sort leaves according to color and ripeness before sticking
Sort leaves according to color and leaf position after curing
AVOID USING PLATICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES

2010-2011 Recommended Technology (Burley)

Recommended Technology for Neutral and Improved Burley Tobacco (C.Y. 2010-2011)

Technology Component Tobacco Sub-type
Neutral Improved
1. Variety Burley 21
TN 90
DH48
TN 90
2. Sowing Date Within the month of November Within the month of November
3. Transplanting Date Not later than Jan 15 Not later than Jan. 15
4. Transplanting Method

Furrow

Ridge

Ridge (20-30 cm high)
5. Distance of Planting 1.0m x 0.5m 1.2m x 0.5m
6. Replanting Not more than 5 days after planting Not more than 5 days after planting
7. Fertilizer Rate 135 – 45 – 110 Kg NPK/ha
104 – 36 – 48 Kg NPK/ha
122 – 69 – 125 Kg NPK/ha
135 – 54 – 72 (Pangasinan)196 – 108 – 144
8. Time of Application Option 1
At Transplanting:
4 bags organic fertilizer
At Transplanting
6 bags 10 – 15 – 20 (tobacco grade)
At 21-35 DAT
2 bags 21 – 0 – 0
1 bag 0 – 0 – 50Option 2
At Final Harrowing
4 bags organic fertilizer
At Transplanting:
8 bags 6 – 9 – 15
At 21 – 35 DAT
2 bags 21 – 0 – 0
1 bag 0 – 0 – 50

Option 3
At Transplanting:
4 bags 10 – 18 – 24 (pre-mixed)
At 10-14 DAT:
8 bags 21 – 0 – 0

Option 1
At Transplanting:
4 bags organic fertilizer
At Transplanting:
3 bags 14 – 46 – 0
First sidedressing:
4 bags 13 – 0 – 46:
Second sidedressing:
3 bags 0 – 0 – 50
1 bag 21 – 0 – 0Option 2
At Transplanting
6 bags 10 – 18 – 24 (pre-mixed)
At 10-14 DAT:
10 bags 21 – 0 – 0

Option 3
At Transplanting:
12 bags 10 – 18 – 24 (pre-mixed)
At 10-14 DAT:
6 bags 21 – 0 – 0
At 25 – 28 DAT:
4 bags 21 – 0 – 0 (fertigation)
At 35-40 DAT:
4b bags 15.5 – 0 – 0

9. Method of Fertilizer Application Sidedress – Dibble Basal – Brand
Sidedress- Dibble
Fertigation or fertilizer application while doing furrow irrigation
10. Watering 2-3L / hill at transplanting at 7 DAT and at 14 DAT 2-3L / hill at transplanting at 7 DAT and at 14 DAT
11. Irrigation method and schedule 1st furrow – at 21 DAT; all furrows
2nd furrow – alternate furrows 10-14 days after the first irrigation
Succeeding irrigation will depend on soil moisture
1st furrow – at 21 DAT; all furrows
2nd furrow – alternate furrows 10-14 days after the first irrigation
Succeeding irrigation will depend on soil moisture
12. Pesticides
Fungicides:
  • Ridomil
  • Previcur N
  • Manzate
  • Benomyl
  • Rovral
  • Ridomil
  • Previcur N
  • Manzate
  • Benomyl
  • Rovral
Desuckerides:  
  • Art 78 (6 li/ha)
  • Tamex
Nematicide:
  • Furadan
  • Vydate
  • Furadan
  • Vydate
Insecticide:
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete (Acephate)
  • Success (Spinosad)
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete (Acephate)
  • Success (Spinosad)
13. Topping and Harvesting

No Topping

Priming of Mature leaves only starting at 55-60 DAT (depending leaf maturity)

Top at 18-22 leaves

Primming of mature leaves starting at 55-60 DAT

Stalk cut at 21-28 days after topping

14. Flue-curing barn Furnace
14. Curing shed dimension for 1/4 hectare farm

Floor area: 4.2m x 19.6m

Height
2.35m; 2 tiers, first tier is 1.0m above the floor, 2nd tier is 0.75m from the first tier.

Floor area: 4.2m x 19.6m

Height
2.4m; single tiers, with a height of 1.8m above the floor.

ULPI
Floor area:
4.5m x 20m
Height:
3.0m; single tier, with a height of 1.8m above the floor

15. Sorting and Classification

Sort leaves according to color and ripeness before sticking

Sort leaves according to color and leaf position after curing

AVOID USING PLASTICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES

Strip leaves from the stalk after air -drying and bundle according to color and leaf position

Pile the bundle to condition leaves for 3 weeks before bailing

AVOID USING PLASTICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES

2010-2011 Recommended Technology (Native)

Recommended Technology for Native Tobacco (C.Y. 2010-2011)

Technology Component Tobacco Sub-type
Traditional One Sucker
1. Variety Vizcaya
Tabije
Simmaba
LPI 2
2. Sowing Date Second week of November Second week of November
3. Transplanting Date 45-50 days after sowing 45-50 days after sowing
4. Transplanting Method Ridge (20-30 cm high) Ridge (20-30 cm high)
5. Distance of Planting

Lower Vega: 1.0m x 0.8m

Upper Vega: 1.0m x 0.5-0.8m

1.2m x 0.55m
6. Replanting Not more than 5 days after planting Not more than 5 days after planting
7. Fertilizer Rate 135 – 45 – 110 Kg NPK/ha 323 108 – 219 Kg NPK/ha
257 – 108 – 219 Kg NPK/ha
8. Time of Application Option 1
At Final Harrowing:
4 bags organic fertilizer
At Transplanting
6 bags 10 – 15 – 20 (tobacco grade)
At 21 DAT
2.5 bags 21 – 0 – 0
1 bag 0 – 0 – 50
At 28 DAT
2.5 bags 21 – 0 – 0

Option 2
At Transplanting:
12 bags 10 – 18 – 24 (pre-mixed)
3 bags 0 – 0 – 50
At 10-14 DAT
4 bags 46 – 0 – 0
At 25 – 28 DAT
4 bags 21 – 0 – 0
At 35 – 40 DAT
2 bags 21 – 0 – 0

Option 1
At Final Harrowing:
4 bags organic fertilizer
At Transplanting
6 bags 10 – 15 – 20 (tobacco grade)
At 21 DAT
2.5 bags 21 – 0 – 0
1 bag 0 – 0 – 50
At 28 DAT
2.5 bags 21 – 0 – 0

Option 2
At Transplanting:
12 bags 10 – 18 – 24 (pre-mixed)
3 bags 0 – 0 – 50
At 10-14 DAT
4 bags 46 – 0 – 0
At 25 – 28 DAT
4 bags 21 – 0 – 0
At 35 – 40 DAT
2 bags 21 – 0 – 0

Option 3
At Transplanting:
12 bags 10 – 18 – 24 (pre-mixed)
At 10-14 DAT:
6 bags 21 – 0 – 0
At 25 – 28 DAT:
4 bags 21 – 0 – 0 (fertigation)
At 35-40 DAT:
4b bags 15.5 – 0 – 0

9. Method of Fertilizer Application Sidedress – Dibble Basal – Brand
Sidedress- Dibble
Fertigation or fertilizer application while doing furrow irrigation
10. Watering 2-3L / hill at transplanting at 7 DAT and at 7 DAT; 3-5L at 15-20 DAT 2-3L / hill at transplanting and at 7 DAT; 3-5L at 15-20 DAT
11. Irrigation method and schedule 1st furrow – all furrows at 28-32 DAT after sidedress fertilization
Repeat irrigation on alternate furrows at 10-14 days interval depending on soil moisture. The last irrigation which is optional should be done after the third priming.
1st furrow – all furrows at 28-32 DAT after sidedress fertilization
Repeat irrigation on alternate furrows at 10-14 dats interval depending on soil moisture. The last irrigation which is optional should be done after the third priming.
12. Pesticides
Fungicides:
  • Ridomil
  • Previcur N
  • Manzate
  • Benomyl
  • Rovral
  • Ridomil
  • Previcur N
  • Manzate
  • Benomyl
  • Rovral
Desuckerides:  
  • Art 78 (6 li/ha)
  • Tamex
Nematicide:
  • Furadan
  • Vydate
  • Furadan
  • Vydate
Insecticide:
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete (Acephate)
  • Success (Spinosad)
  • Bacillus thuringiensis (Halt, Dipel)
  • Lannate or Wild kid
  • Steward (New recommendation)
  • Confidor
  • Vydate
  • Compete (Acephate)
  • Success (Spinosad)
13. Topping and Harvesting

No Topping

Priming of Mature leaves only starting at 55-60 DAT (depending leaf maturity)

For LPI 1, top at 50-55 DAT; retain 18-22 leaves.
For LPI 2 top at 75 – 80 DAT; retain 12-14 leaves
14. Curing
a. Shed dimension for 1/4 hectare farm

Floor area: 4.2m x 19.6m

Height
2.35m; 2 tiers, first tier is 1.0m above the floor, 2nd tier is 0.75m from the first tier.

Option 1
Floor area:
4.2m x 19.6m

Option 2
Floor area:
4.5m x 20m
Height:
3.0m; single tier, with a height of 1.8m above the floor

a. Curing

Use curing shed with either black plastic cover or with GI roofing but fitted with ceiling made of indigenous materials for proper humidity and temperature maintenance.

Sunwilting of sticked leaves, if done, should not be more than 5 days. The distance between sticks in the wilting rack should be 15-20cm. Leaves should be covered with plastic sheets during noontime to avoid scalding and/or when there is rain.

Use curing shed with either  black plastic cover or with HI roofing but fitted with ceiling made of indigenous materials for proper humidity and temperature maintenance.
15. Sorting and Classification

Sort leaves according to size and ripeness before sticking

Sort leaves by priming.

Mist the butt ends of the sticked leaves before piling them into mandala for fermentation.

AVOID USING PLASTICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES

Strip leaves from the stalk after air -drying and bundle according to color and leaf position

Pile the bundle to condition leaves for 3 weeks before bailing

AVOID USING PLASTICS AND OTHER NON-TOBACCO RELATED MATERIALS (NTRM) IN ANY POST HARVEST ACTIVITIES

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